Dayoo Advanced Ceramic Co.,Ltd

Dayoo Advanced Ceramic Co.,Ltd

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Precision Ceramic Processing For Alumina Ceramic Insulating Sleeves In High-Performance Applications

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Province/State:zhejiang
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Precision Ceramic Processing For Alumina Ceramic Insulating Sleeves In High-Performance Applications

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Place of Origin :Made In China
Brand Name :Dayoo
MOQ :Negotiable
Price :Negotiable
Delivery Time :Negotiable
Payment Terms :Negotiable
Thermal Shock Resistance :Excellent
Alumina Content :92% & 95%
Mechanical Strength :High
Chemical Resistance :Excellent
Corrosion Resistance :High
Precision Tolerance :High
Machinability :Difficult
Thermal Conductivity :35 W/mK
Max Operating Temperature :1500°C
Flexural Strength :350 MPa
Materials :92% alumina powder
Purity :96%,99%
Size :Customized
Thermal Expansion Coefficient :8.0 x 10-6 /K
Volume Resistivity :10^14 Ω·cm
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Precision Ceramic Processing For Alumina Ceramic Insulating Sleeves In High-Performance Applications

Product Introduction

Alumina ceramic insulating sleeves are specialized ceramic tubes manufactured from high-purity aluminum oxide (Al₂O₃). These components exhibit exceptional electrical insulation properties, mechanical strength, and high-temperature resistance. Produced through precision ceramic processing with smooth, dense surfaces, they provide ideal insulation protection for electrical, electronic, and industrial equipment operating in extreme environments.

Primary Applications

  • High-voltage electrical equipment: Insulation protection for transformers, circuit breakers, insulators

  • Electronic components: Insulation sleeves for semiconductor devices, vacuum tubes, sensors

  • Industrial heating systems: Protection tubes for high-temperature furnaces, heating elements, thermocouples

  • Special environments: Insulation protection in corrosive media and high-radiation conditions

Product Advantages

  1. Superior insulation: Volume resistivity >10¹⁴Ω·cm, dielectric strength >15kV/mm

  2. High-temperature resistance: Continuous use up to 1600°C, short-term tolerance to 1800°C

  3. Excellent mechanical strength: Flexural strength >300MPa, hardness >9 Mohs

  4. Chemical stability: Resistant to acid/alkali corrosion, non-aging, long service life

  5. Precision dimensional control: Inner diameter tolerance within ±0.02mm

Technical Specifications

Parameter Specification
Material purity 99.5% Al₂O₃
Density 3.8-3.9g/cm³
Flexural strength ≥350MPa
Thermal expansion 7.5×10⁻⁶/K(20-1000℃)
Max. service temp. 1600°C (continuous)
Insulation resistance >10¹⁴Ω·cm(20℃)
Standard sizes Φ2-150mm×L10-500mm

Manufacturing Process

  1. Material preparation: Fine grinding and formulation of high-purity alumina powder

  2. Forming processes: Isostatic pressing/extrusion/slip casting

  3. High-temperature sintering: Precision-controlled sintering at 1650-1800°C

  4. Precision machining: Internal/external grinding, end face polishing, laser drilling

  5. Quality inspection: Dimensional checks, insulation tests, strength tests

Usage Instructions

  1. Avoid impact during installation to prevent brittle fracture

  2. Consider thermal expansion in high-temperature applications

  3. Use flexible gaskets when mating with metal components

  4. Regularly inspect surface cleanliness to prevent conductive deposits

Service Commitment

  • 24/7 technical support team

  • Product selection and technical consultation

  • Custom solutions available (15-30 day lead time)

FAQ

Q: What voltage can alumina ceramic sleeves withstand?
A: Standard products withstand 15-30kV/mm; specially designed units up to 50kV/mm

Q: Can you produce non-standard shaped insulating sleeves?
A: Yes, we customize various shapes including tapered and stepped designs

Q: What is the minimum achievable wall thickness?
A: Standard minimum is 0.5mm; 0.3mm available with special processes

Precision Ceramic Processing For Alumina Ceramic Insulating Sleeves In High-Performance Applications

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