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Silicon Carbide Ceramics The Ultimate Material for High-Temperature Performance
Silica ceramic is a high-performance inorganic material primarily composed of silicon dioxide (SiO₂), valued for its exceptional thermal stability, low thermal expansion, and excellent dielectric properties. It serves critical roles in semiconductor, optical, and high-temperature applications where precision and reliability are paramount.
Ultra-Low Thermal Expansion – Near-zero thermal expansion coefficient (∼0.55 × 10⁻⁶/°C for fused silica), ideal for precision optics and space telescopes.
High Thermal Shock Resistance – Withstands rapid temperature changes (up to 1000°C quenching) due to low thermal conductivity.
Optical Transparency – Fused silica transmits UV to IR wavelengths (∼180 nm to 2.5 μm), used in lenses and laser components.
Chemical Inertness – Resists acids (except HF) and molten metals, suitable for crucibles and labware.
Electrical Insulation – High resistivity (>10¹⁶ Ω·cm) and low dielectric loss at high frequencies.
Raw Material Synthesis
High-purity SiO₂ from quartz sand (fused silica) or sol-gel-derived nanocolloids.
Forming
Sintering: Compacted SiO₂ powder fired at 1300–1500°C (vitreous silica lacks crystalline phases).
Casting/Molding: For transparent optics (e.g., UV-grade fused silica).
Post-Processing
Precision polishing for optical surfaces (Ra <1 nm).
Etching or coating (e.g., anti-reflective layers).
Semiconductors: Wafer carriers, diffusion furnace tubes.
Optics: Telescope mirrors, EUV lithography components.
High-Tech: Radomes, fiber optic cladding.
Energy: Crucibles for silicon ingot growth.
Silica ceramic bridges advanced technology and extreme environments, leveraging its unmatched stability.